Questions about V3–V4 primers for 16S rRNA amplicon sequencing, and calculating overlap

Yes to basically all of that.

One addition of actual substance:

Yes, there is variation in lengths of 16S segments. It isn't large, but it exists. In particular, there are two modes of V3V4 length in nature, one at 460 nts and another ~440 nts (using these primers). So you'll want to make sure even the longer natural amplicons will sufficiently overlap after truncation.

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